Regular Test Pellons - Test Squares

Use a low mesh count between 24 and 86 for glitter and shimmer inks. Larger glitter flakes require very open meshes such as 24/25, 38/40, or 60/61 to allow particles to pass through without clogging. For finer shimmer inks or foil adhesives, an 85/86 mesh provides better control while still allowing adequate ink flow.

A 110 mesh count is widely used because it delivers a heavy ink deposit, making it ideal for bold graphics, block text, and high-viscosity plastisol inks. It is especially effective for white underbases, allowing printers to achieve strong opacity in a single pass and improve production efficiency.

A 125 mesh count is a strong choice for thick white plastisol inks. It balances ink flow and detail, offering slightly finer resolution than 110 mesh while still maintaining enough openness to prevent clogging or poor ink release.

A 156/160 mesh count is considered the best general-purpose option for screen printing on garments. It works well with both plastisol and water-based inks, providing good detail retention while maintaining consistent ink coverage across most designs.

To create a softer print with plastisol ink, use a higher mesh count such as 196/200. This reduces the amount of ink deposited on the garment, resulting in a lighter, smoother feel. Keep in mind that higher mesh counts may reduce opacity, making this approach best for lighter fabrics or fashion prints.

A 230 mesh count is ideal for halftones, fine lines, and detailed artwork. It allows for precise stencil definition and clean ink transfer. For very fine detail or thinner inks, a 280 mesh count can further improve sharpness and control.

A 305 mesh count is best for ultra-fine detail, including small halftone dots, CMYK process printing, and simulated process designs. The higher thread count ensures accurate dot reproduction and prevents distortion, resulting in sharper, more professional prints.