Video Overview: Changing Plastisol Ink on Press

Changing plastisol ink colors doesn't have to be a production bottleneck that requires burning new screens or a deep-cleaning marathon. By following a streamlined on-press workflow, you can swap colors in minutes, saving both time and materials.

Here is a quick breakdown of how to efficiently change Plastisol Ink while staying on press:

1. Prep for Success

Before you start, ensure you have your supplies ready. It is best practice to start with your lightest color and transition toward your darkest colors to prevent tinting.

2. The On-Press Swap Process

• Scoop the Ink: Use an Ultimate Card to remove as much of the original ink as possible. Since plastisol doesn't "dry," you can put the excess back in the container for future use.
• Protect the Platen: Place a Test Tube (a protective sleeve or scrap) over your platen to prevent cleaning chemicals or stray ink from ruining your pallet adhesive or the next garment.
• Clean the Mesh: Spray a specialized Press Wash onto the screen. Use a squeegee or a shop rag to work the solvent into the mesh, breaking down the remaining ink residue.
• Apply New Color: Once the mesh is clear (a slight stain is okay as long as the mesh openings are open), simply add your new color and continue your run.