Pre-Treat Sprayer Nozzle/Spray Tip: WENF Style for Polyester (Wide - Heavy)
Pre-Treat Sprayer Nozzle/Spray Tip: WENF Style for Polyester (Wide - Heavy)
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WENF Pre-Treat Sprayer Nozzle for Polyester (Wide, Heavy Spray)
The Lawson WENF Pre-Treat Sprayer Nozzle (Poly 1) is engineered for full-coverage spraying of thicker viscosity polyester pre-treatment solution, delivering a wide, heavy spray pattern. Compatible with Lawson Zoom-AE, Silver-Jet, Zippy, and Zoom-Pro pre-treat sprayers, this nozzle pairs with Lawson Epson direct-to-garment (DTG) machines for optimal pre-treatment application on polyester garments.
For an alternative polyester pre-treatment option, the AANNL nozzle offers the same size opening with a wider left-to-right spray angle for increased coverage. Lawson recommends testing to determine the best polyester spray nozzle for your needs.
For cotton pre-treatment, the WENL nozzle is our most popular choice. Additional spray tip sizes and patterns are available; contact us at (314) 382-9300 for custom options.
Note: Daily purging is essential for consistent spraying. Salt deposits from pre-treatment solution may narrow the spray pattern over time. Use Magic Clean to clean your pre-treat sprayer.
Technical FAQ: Choosing the Right Screen Printing Mesh Count
What mesh count is best for printing glitter and shimmer inks?
Use a low mesh count between 24 and 86 for glitter and shimmer inks. Larger glitter flakes require very open meshes such as 24/25, 38/40, or 60/61 to allow particles to pass through without clogging. For finer shimmer inks or foil adhesives, an 85/86 mesh provides better control while still allowing adequate ink flow.
Why is 110 mesh commonly used in garment screen printing?
A 110 mesh count is widely used because it delivers a heavy ink deposit, making it ideal for bold graphics, block text, and high-viscosity plastisol inks. It is especially effective for white underbases, allowing printers to achieve strong opacity in a single pass and improve production efficiency.
What mesh count should I use for thick white plastisol ink?
A 125 mesh count is a strong choice for thick white plastisol inks. It balances ink flow and detail, offering slightly finer resolution than 110 mesh while still maintaining enough openness to prevent clogging or poor ink release.
What is the best all-purpose mesh count for t-shirt printing?
A 156/160 mesh count is considered the best general-purpose option for screen printing on garments. It works well with both plastisol and water-based inks, providing good detail retention while maintaining consistent ink coverage across most designs.
How can I achieve a soft-hand feel when printing with plastisol ink?
To create a softer print with plastisol ink, use a higher mesh count such as 196/200. This reduces the amount of ink deposited on the garment, resulting in a lighter, smoother feel. Keep in mind that higher mesh counts may reduce opacity, making this approach best for lighter fabrics or fashion prints.
What mesh count is ideal for halftones and fine detail printing?
A 230 mesh count is ideal for halftones, fine lines, and detailed artwork. It allows for precise stencil definition and clean ink transfer. For very fine detail or thinner inks, a 280 mesh count can further improve sharpness and control.
When should I use a 305 mesh screen for screen printing?
A 305 mesh count is best for ultra-fine detail, including small halftone dots, CMYK process printing, and simulated process designs. The higher thread count ensures accurate dot reproduction and prevents distortion, resulting in sharper, more professional prints.